Friction material ( Automotive brake pads ) A Automated batching complete equipment | Precision manufacturing, empowering the brake pad industry to enhance quality and efficiency.

This system is designed for the automated, precise batching of raw materials used in friction materials (such as automotive brake pads). It can continuously perform automatic weighing of various materials and discharge all weighed ingredients into a mixing machine. 

The equipment occupies a high‑end position in the industry, having passed rigorous technical assessments and earned multiple industry‑level science and technology awards. With mature manufacturing processes and end-to-end services, it helps friction‑material manufacturers overcome formulation challenges, driving improvements in quality, cost reduction, and operational efficiency. 

The device’s core adopts “ One scale for multiple warehouses ”  Mobile batching system, suitable for per hour 2–3 Customized to suit brake pad manufacturers with a production capacity of tons. Traditional fixed‑type batching employs… “ One warehouse, one scale ”  The model features rigid layouts, high retrofitting costs, and extremely poor flexibility, making it unable to accommodate multi‑product production requirements. 

Our company’s equipment features a three-layer, three-dimensional structure and is typically equipped with… 36–48 A batching silo system, paired with dual batching carts operating in tandem, enables shared, mobile batching across multiple silos, maximizing space utilization and allowing production line upgrades without extensive facility renovations. The variable-frequency‑driven mobile batching carts deliver precise alignment and rapid recipe switching, seamlessly supporting flexible, multi‑recipe, small‑batch production with significantly higher efficiency than traditional fixed batching lines.

The core of the equipment is a three‑hopper batching and weighing carriage for friction materials, which serves as the central unit of a fully automated batching system. It is ideally suited for precision batching of friction materials such as brake pads and clutch discs, and can also meet the demanding requirements of high‑precision, environmentally friendly batching applications in refractory materials, fine chemicals, and other industries. The weighing carriage employs… 500kg Verification scale + 100kg 、 30kg The dual‑scale weighing system features an integrated three‑in‑one design, enabling automatic error verification and eliminating weighing deviations. Both travel speed and discharge rate are continuously variable via frequency conversion, balancing high efficiency with exceptional accuracy. The equipment is equipped with an automatically retractable, sealed dust‑proof interface that prevents dust from escaping at the source. Powered by a dual industrial PC–based independent control system, it operates fully automatically with wireless interconnection and can store… 500  The system automates the entire production process—locating, receiving, weighing, and dispensing materials—eliminating human error. Paired with a barcode‑based error‑proofing dosing system, it ensures one material per bin and prevents cross‑contamination, while enabling full traceability of production data to meet the stringent quality‑control requirements of high‑end manufacturing.

The entire machine is equipped with an integrated, interconnected dust‑sealing system that ensures fully sealed dust collection throughout the batching, feeding, and discharging processes. The system features synchronized start‑stop operation, energy savings, and reduced consumption, fully complying with environmental protection standards. It also includes self‑diagnostic fault detection, audible and visual alarms, automatic error correction, an emergency stop function, and safeguards against operator errors, as well as manual… /  Automatic mode can be switched freely, effectively reducing downtime risks and ensuring continuous, stable operation of the production line. 

The core components of the equipment are all sourced from leading brands such as Siemens, Advantech, Mitsubishi, Schneider, Ningbo Keli, and Santak, ensuring stable performance and a low failure rate. Currently, this model has been successfully deployed across the industry, exceeding… 30  This system has undergone extensive real-world testing under diverse operating conditions, demonstrating mature technology, reliable performance, and an excellent reputation. The equipment has passed rigorous industry‑level technical assessments and has been recognized with multiple science and technology awards. Its overall performance consistently ranks at the high end of the industry, making it well suited to meet the standardized, intelligent mass‑production needs of various brake pad manufacturers.

Structural Layout Diagram of the Bin Feeding Error-Proofing Barcode Management System: 

Our company has long been committed to the automation of friction materials, building a core competitive edge that integrates technology, quality, and service. Our equipment is tailored to the industry’s unique production requirements, featuring standardized whole-machine assembly and comprehensive quality inspection throughout the entire process, supporting… 24  Continuous operation around the clock. We also offer end-to-end services, including customized solutions, on-site commissioning, operator training, delivery of technical documentation, lifetime maintenance, and rapid response to faults, ensuring the efficient startup and stable operation of production lines. 

The implementation of this equipment can significantly enhance batching accuracy and product yield while eliminating batch-to-batch quality variations; reduce reliance on manual labor, minimize material waste and production costs; enable green and safe manufacturing, mitigate environmental risks, and comprehensively elevate the line’s level of automation and production capacity—thereby supporting enterprises in their intelligent, standardized transformation and upgrading and strengthening their core market competitiveness. 

Wuxi Xielì Automation specializes in the R&D and manufacturing of mid- to high-end batching equipment for friction materials, empowering industry upgrades with cutting-edge technology and unwavering quality. For detailed equipment specifications, customized solutions, precise quotations, and real-world implementation case studies, please feel free to contact us. We will tailor a bespoke automation upgrade plan based on your production line’s operating conditions, helping your enterprise enhance quality and boost profitability!