This system is suitable for the automated, precise batching of raw materials for friction materials (automotive brake pads) and for the automated weighing and dispensing of the blended material. To install.

I. The main contents of the project are as follows: 

1、 48+2 Automatic batching system for friction materials in a material bin, quantity 1 Set, used for 48 Automatic batching of friction materials for a material bin. 

2、48 Barcode management system for error-proofing material feeding in a hopper, quantity 1 Set for use in automated batching systems 48 A strip for feeding raw materials into a hopper

Error-proofing through code scanning. 

3、 12+12 A semi-automatic batching system for small materials in a material bin, arranged at 3 Raw material batching layer, used in conjunction with the automatic batching system,

Per system configuration 2 Arranged in a single row 12 a material bin and 2 Hand-pushed weighing cart system, integrated with the industrial control computer system.

Machine communication, which can meet 2 Each group 12 Manual weighing and error-proofing management for material handling. 

4 , automatic weighing and portioning machine, quantity 4 The platform is positioned beneath the mixer to automatically weigh and portion the mixed material into standard containers. 

5 , Mixed-material label card QR code printing system, quantity 1 Set of QR code labels for mixed materials, used for printing ingredient result data, with

The material handler may affix the label card to the material bin or place it inside the bin. 

Reference rendering of the ingredient line:

Reference Design Drawing for the Ingredient Line

II. System Overall Architecture 

The overall architecture of this system comprises three tiers: the mixing and portioning layer (ground level), the automated batching layer, and the hopper feeding layer. 

Level 1: Mixing and Portioning Function 

Designed for installation with mixing machines and automated weighing-and-dispensing systems, it can perform both material mixing and automated, quantitative dispensing while ensuring dust-free operations.

Second Floor: Automated Batching Level 

Includes: 2 Automatic weighing and batching vehicle, 48+2 one material bin, 48 Taiwan electronic hopper scale, 48 Batch feeding device and control system.

Third layer: material feeding layer 

This level serves as the material feeding level. On the outer side of the double-row silos, feeding aisles are provided to accommodate personnel and hand trucks for material loading and unloading.

Hopper feed inlet is formed. 45° The hoppers are tilted, with their openings all facing the feeding chute, allowing operators to easily feed material into the hoppers. 

This floor is required to be equipped with a dust collection system, with dust-collection interfaces provided at the feed inlets of each material bin for connection to the workshop’s main dust-collection duct and to the…

Dust collection pipeline for the dust collector.

III. Functions of the Automatic Batching System 

1 1. Computer main control interface for ingredient control:

2 , Electronic Hopper Scale 

A cabinet-style dust-proof electronic hopper scale and dust-extraction piping are installed beneath the screw feeder at the silo outlet to enable automated material weighing.

Weighing electrical control cabinet for electronic hopper scale control:

3 , Ingredient Cart   

It is used for material receiving and storage during automated batching, as well as for automatic verification of whether the received materials meet the specified requirements. 

Automatic batching vehicle with automatic dust-proof telescopic interface and standalone dust collector :

4 , Manual batching system with integrated QR code scanning error-proofing functionality 

For manual weighing of certain special materials, the virtual hopper function is used to scan codes for error-proofing, and the weighed materials are integrated into the batching database for unified management.